Views: 0 Author: Site Editor Publish Time: 2025-12-18 Origin: Site
The Valentinian PT500mini mechanical fault simulator has been officially delivered to Hebei Chemical and Pharmaceutical Vocational College to assist in the training of intelligent operation and maintenance talents for pharmaceutical and chemical equipment.
Recently, the PT500mini mechanical fault simulator developed by VALENIAN was successfully delivered to Hebei Chemical and Pharmaceutical Vocational College, and will be used in the school's pharmaceutical equipment.
Teaching practice and research innovation in the field of technology and intelligent operation and maintenance. This platform provides students with a full process training environment from data collection to intelligent diagnosis by simulating typical faults of core transmission components in pharmaceutical production lines.
1、 Technical Highlights: Focusing on the Core Scenarios of Pharmaceutical Production Lines
Accurate reproduction of typical faults
Support modular simulation of high incidence faults in 12 types of pharmaceutical equipment (such as tablet presses and mixer transmission systems), including bearing pitting, gear tooth breakage, and shaft misalignment, with a fault implantation accuracy of ± 0.05mm.
Integrated vibration, temperature, and speed multi-sensor synchronous acquisition system (sampling rate 100kS/s), restoring the entire process data of equipment failure.
Empowering intelligent diagnostic algorithms
Built in ResNet-18 lightweight diagnostic model, fault classification accuracy>92%, students can compare the differences between traditional spectrum analysis (FFT/envelope spectrum) and AI diagnosis.
Supporting digital twin interface, supporting MATLAB/Simulink simulation model and physical experiment data interaction verification.
Balancing safety and efficiency
5-minute quick replacement: The design of the coupling bearing and gear module avoids the misalignment of the shaft system caused by traditional disassembly and assembly.
Triple safety protection: IP54 protective cover, emergency stop circuit (response<10ms), overload automatic power-off.
2、 Teaching Value: Building an Integrated System of "Job Course Competition Certificate"
course development
Support course experiments such as "Pharmaceutical Equipment Fault Diagnosis" and "Intelligent Operation and Maintenance Technology", and provide 20 standardized experimental cases (including data packages and operation guides).
Skill Certification
Conduct practical training on dynamic balance correction, bearing fault feature extraction, and other aspects in accordance with the ISO 18436-2 vibration analyst certification requirements.
Integration of competition and education
To provide a training platform for the "Predictive Maintenance of Industrial Equipment" competition in the National Vocational College Skills Competition, 80% of the winning colleges last year used Valentian equipment.
3、 Industry application extension
Hebei Chemical and Pharmaceutical Vocational College will conduct research on predictive maintenance of pharmaceutical production lines based on this platform, and collaborate with Shiyao Group to develop an early warning model for centrifugal pump bearings, with the goal of reducing unplanned equipment downtime by 30%.
School evaluation
PT500mini not only enables students to master the core skills of fault diagnosis, but its modular design is more in line with the maintenance characteristics of pharmaceutical equipment with high cleanliness requirements, providing the industry with composite talents who understand technology and processes. ”- Teacher from the School of Intelligent Manufacturing
Valentinian will continue to provide integrated solutions for universities, including hardware platforms, course resources, and research support, to promote the upgrading of the domestic high-end equipment intelligent operation and maintenance talent training system.
