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It combined with equipment failure simulation experiment platform through the industrial intelligence all-in-one machine, to create intelligent operation and maintenance research and development platform, then intuitively reflect the condition of each component of rotating machinery operation such as motors, bearings, gearboxes, planetary gearboxes, loaded magnetic particle brake real-time data acquisition, such as vibration, temperature, speed, torque, noise, current, analysis, application and presentation of integration, industrial Internet platform business architecture includes sensors, data acquisition modules, routers, combined with the Internet, big data analysis technology, the introduction of fault analysis platform and complete solutions. The business architecture of the industrial Internet platform includes sensors, data acquisition modules, routers, combined with the Internet of things, big data analysis technology, the launch of fault analysis and an complete solution.
The vibration monitoring system monitors the equipment and is able to reflect the operating status of the equipment on site and record it. The software needs to be able to provide real-time data of the equipment and to analyze the faults graphically and needs to be able to diagnose the equipment inside the shaft damage, bears loosening, misalignment and other abnormalities and respond in a timely manner.
Alarm function: a. Total value alarm: acceleration RMS, velocity RMS, temperature alarm. b. Frequency band alarms: low frequency band alarms, medium frequency band alarms and high frequency band alarms with alarm records.
Analysis function: oscillogram, velocity and acceleration spectrograms, 3D waterfall plots, acceleration envelope plots, and various trend plots are automatically generated for comparison of OEE plot types.
Database and feature tools: bearing database, motor, pump, hairdryer, gearbox, pulley characterization calculation tools.
Inputs 8-channel piezoelectric vibration acceleration and temperature signal inputs.
Measured parameters: vibration acceleration, vibration velocity, vibration displacement, rolling bearing condition values.
Measurement accuracy: vibration acceleration <± 1%.
Sampling accuracy and rate: 16-bit A/D, maximum sampling frequency 250 kHz.
Sampling mode: timed sampling or programmed synchronized whole cycle sampling, sampling points per revolution (32, 64, 128, 256, 512) can be set.
Abnormal state sampling mode: 50 sets of full waveform data are saved before and after the abnormal state.
Analyzing frequency: 0.01Hz-40kHz.
Integrals: primary and secondary hardware integrals.
CPU: ultra-low power ARM+DSP architecture.
Data Cache: could be expanded to 32GB FLASH.
Filtering: programmable high and low-pass filtering.
Communication interface: 100MBPS Ethernet interface, 1000MBPS SFP fiber optic interface.
Monitoring method: It can be configured and monitored wirelessly.
Remote service mode: You can connect with remote diagnostic center to get remote diagnostic service.
